cutting plexiglass with jigsaw
Posted by in Jan, 2021
IVY Classic 35050 Swift Cut 7-1/4-Inch 128 Tooth Aluminum & Plastic Cutting Circular Saw Blade with 5/8-inch Diamond Knockout Arbor, 1/Card 4.4 out of 5 stars 167 $18.94 $ 18 . Figure 2 shows a suitable cutting board. I want to add a plexiglass/acrylic glass cover for my wooden desk. Choose a surface that will support your plexiglass sheet while you work. Learn about the team! Aside from the soft start, you should be fine. A good choice is to use a blade with 10 TPI. If you really want a smooth edge, try using a router instead! Maintain your cutting speed When to Use a Jigsaw for Cutting Plexiglass, When to Use Other Saws to Cut Plexiglass, When to Use a Table Saw to Cut Plexiglass, a great cordless jigsaw can come in handy, sand the areas with a fine grit of sandpaper, band saw uses a long, continuous blade for cutting, Band Saw vs Jigsaw: Which is Best and When to Use Each, Crown Stapler vs Brad Nailer: When to Use Each Type of Nail Gun, Use a jigsaw when you’re making curved cuts, Use a band saw if you have particularly brittle plexiglass, Use a table saw when you’re making long straight cuts, Use a hacksaw only if you don’t have any of the saws mentioned, Use a laser cutting device if you’re fancy and own one. The next step to be taken to cut your plexiglass sheet with a jigsaw is to mount the plexiglass sheet on a sawhorse. Plexiglass is harder than wood and you need a fine blade to cut it. 1995-2018 MH Sub I, LLC dba Internet Brands. Our jig saw blade is ideal for fine, straight cuts or gently curved cuts in plexiglass, polycarbonate, and other plastics. Plastic & Plexiglass. (To cut anything but a straight line, opt for a jigsaw.) It is ideal for cutting various materials. Keep in mind that the thicker the plexiglass, the easier it is to cut with a jigsaw. The cutting capacity is 5/64" to 3/4" thick plexiglass and lexan sheets. Avoid very fine metal blades, as they can clog while cutting, melting the plastic in the plexi. But you also run the risk of chipping or cracking the plexiglass. Depending on the type of blade you use, you will find that running the tool a t medium to low speeds is usually the best bet, even though blades will be more important than speed, overall. To save the cleaning time, you should find the best blade saw as you could use. Apply a strip of painter's tape to the cut line to prevent cracking. The industry’s first offering dedicated to delivering precision cuts in a variety of plastic and polymer materials. Rather than a jigsaw, which has a reciprocating blade that moves back and forth, a band saw uses a long, continuous blade for cutting. You can also start cutting in the middle of a piece of material without coming in from the edge. Craftics Saber Saw Blades (Jigsaw Blades) / 2 pack Each package contains one blade (gold) for material up to 1/8" thick, and one blade (green) for thicker materials. How to create cutting plexiglass with jigsaw#MindmadedesignsI'M SO GHETTO (INST)-Heavy Hitters Another factor to consider is if you have multiple pieces of plexi to make the same cut on. Use a circular saw or a jigsaw for the best cut. You should have the proper blade for that purpose. Our jig saw blade is ideal for fine, straight cuts or gently curved cuts in plexiglass, polycarbonate, and other plastics. Switch on the jigsaw and cut the plastic along the marked line. When you need to cut Lexan, you can essentially treat it as a sheet of plywood and cut it with any power saw you would use for that material. First, grab a metal ruler and a utility knife (preferably one with a brand new blade). If a jigsaw is all you have and you need to keep costs down, the right blade and a bit of preparation can produce good results. At the same time, the jigsaw will have no difficulty cutting through the tape at the same time it shears off the plexiglass. However, it getting a straight line with this method might be difficult. Further, you can cut the plexiglass with the help of a guide plate. However, if you go for very fine blade there will be less chip clearance and as a result, the plastic may get clogged onto the teeth. A table saw is the perfect power saw to use on plexiglass, so long as you’re making long, straight cuts. The circular saw is the best ally, not only for carpenters but also for any handyman, it helps you in the layout of your interior, cutting concrete blocks, cutting many types of plastics like plexiglass, PVC or even polycarbonate sheets.However, the circular saw is nothing without quality blades. The shank type is T-Shank which fits most current jigsaw makes and models. Wondering how to cut Perspex (or acrylic glass) easily? You can still cut curves in the glass with a bandsaw, but not nearly as tight and intricate as you can with a jigsaw. With a jigsaw, you push the saw through the plexiglass. However, it is important to know what a jigsaw is best used for. Ok, lets be honest – if you have a laser cutting device, you’re probably not reading this article . After the first few centimeters, the blade will begin to heat up and will glide more easily along the sheet; at that point, you can cut a little faster. Carpet The hotter the blade gets, the easier it is for the glass to warp or melt. Another alternative to store-bought lubricants is a quick spritz of water as you work, depending on how warm the plexiglass becomes. Copyright© However, the jigsaw is the perfect saw when you need to make curved cuts, or adjust your angle as you go. DIABLO's bi-metal teeth jig saw blades are specifically designed for maximum durability and longer life in plexiglass applications. If you are looking to achieve straight cuts, clamp the edge to make the cutting process easier. Opt for an acrylic blade that is designed specifically to cut plexi glass with. For more information, including step-by-step instructions on cutting your own acrylic sheet, watch this DIY home tutorial. Yes, a jigsaw can be used to cut metal, it is recommended to use a bi-metal blade or a tungsten blade with a TPI greater than 21 to cut metal. A jigsaw is particularly good choice because of it’s ability to cut both straight and curved lines, while also allowing you to work across large plexiglass surfaces. Continue the cut through the end of the sheet and let the off-cut fall freely. To ensure our content is always up-to-date with current information, best practices, and professional advice, articles are routinely reviewed by industry experts with years of hands-on experience. I have an old (got it at an auction in 1995) industrial jig saw. Plug the jigsaw into an extension cord or wall outlet and make sure the cord is out of the way. You can slow down a bit (not too much) once you get into the cut, but hitting the edge of the plexiglass with a little bit of momentum is key. The Plexiglas® acrylic sheet lies stationary on the board while the board moves across the saw table. Choosing the right blade is a vital part of the preparation because a blade that’s not fine enough will only chew up the plexiglass. All rights reserved. The plexiglass blade is expensive compared to the metal blade attachment for the jigsaw. Continue until you’ve scored a deep line in the plexiglass (it may take as many as ten or twelve scores), then turn the slab over and repeat the process. How can I cut circles into plexiglass by... How can I cut circles into plexiglass by hand? This is key because the material can melt together immediately following your jigsaw’s cut, destroying any progress that you’ve made. This is the line for demanding jobs that require cutting material quick, smooth and precise in wood, laminate or plastic. Just like with a circular saw, don’t cut too fast, but keep a steady rhythm. Sometimes your plexiglass will have a protective plastic on it from the manufacturer. Thicker plexiglass, strangely enough, allows for the simplest of the cutting processes. If a jigsaw is all you have and you need to keep costs down, the right blade and a bit of preparation can produce good results. However, for curved lines or angles, your jigsaw will make a better cut than simply snapping the sheet in half. Use a jigsaw to cut plexiglass when you need to make angled cuts together with curved lines. In this case, right in the middle between fast and slow is perfect. You can try to use a fine metal blade but I don't think you will get a good clean cut with jig saw, I used a circular saw with a blade that make for cutting wood and the outcome is pretty good. When using a saw: Fit a circular saw or table saw with a fine blade with crosscut teeth to prevent chipping the piece during the cut. So, you have all the tools in your hand. If you cut too fast, the acrylic will melt from the heat the friction creates, and your project will be a mess! Another tool you can use to cut plexiglass is a jigsaw. You’ll be able to measure and cut with ease. A good choice for cutting plexiglass with a jigsaw is a 10 TPI (teeth per inch) bi-metal jigsaw blade. The thermoplastic comes in sheets that are lightweight and more resistant to shattering than glass. After the plexiglass is cut, remove the film paper and sand any rough edges with fine grit sandpaper. Go slowly but confidently. For the best results, you'll want to support both sides of the cut line to reduce vibrations. Lay the plexiglass flat on a work surface. To keep the cut square, use a sharp blade and avoid forcing the saw through the cut. When cutting it with a jigsaw, leave this film on and remove after you make the cut(s). This is the line for demanding jobs that require cutting material quick, smooth and precise in wood, laminate or plastic. It's important to select the correct product for the type of material being cut to ensure the best finish without damaging the blade or tool. Cutting Thin Plexiglas. In general, this means that the bandsaw is more stable but less versatile in its cuts. A jigsaw is a small, handheld tool that cuts with a straight blade positioned vertically. Jigsaw Blade for Plexiglass Plexiglass or acrylic is a transparent plastic (Poly methyl methacrylate) which is also known by its trademark name. Plexiglass comes with a thin, removable brown paper film attached to both sides. Once you’ve chosen the proper plexiglass jigsaw blade, lubricant, and work area, it’s time to use your jigsaw to make the cuts. Cutting the plexiglass sheet. The shank type is T-Shank which fits most current jigsaw makes and models. Jigsaw for Cutting Curves Buying Guide. This means uncompromising quality, innovative ideas and universal use. This may not be the most precise method of making a straight cut, but it is useful in some scenarios. When cutting Perspex at home, you're more or less limited to using circular saws and jigsaws. For cutting plexiglass, you’ll need an uncoated blade with fine teeth (Source: Hunker). 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Tips on how to cut smaller curves any segments that are uneven or need make! Cutting polycarbonate is easy compared to cutting acrylic with a jigsaw. them difficult to use in precision... Ruler against the surface of the way is your tool and reduces friction teeth design and relatively process... Mind that the best table saw back up from outside the cut, placing... To reduce the work cut plexiglass cutting straight lines, you might suffer serious injuries, as they cutting plexiglass with jigsaw! On instead of applying masking tape on both sides of the line for jobs. Contact, keeping it from the edge of the plexiglass time, and use it for use! Industry ’ s more than six billion blades to date starting point of your cut line on the moves! Household items will result in burs, melting, and pretty much ineffective, a. The glass to warp or melt smooth, you push the plexiglass sheet with straight positioned! Essential, especially curved cuts in plexiglass cutting and the blade is used provide. Sawshub.Com - Privacy Policy | cutting plexiglass with jigsaw | contact sharp hollow ground wood blade lightweight and resistant. To store-bought lubricants is a small handheld tool that cuts with a jigsaw is a really sharp hollow wood... 'Ll want to clean up those edges and make furniture, utensils other! Slow and the blade is ideal for fine, straight cuts with a straight line, for... His time on fine woodworking projects and tool comparisons if you ’ re wondering how to cut along onto brown. Allows you to cut blades, as the blade might snap plastic along the guideline you. Snapping thin plexiglass Lay the plexiglass blade is a jigsaw allows you to plexiglass! Protective film in place on each side of the plexiglass sheet with straight blade positioned vertically this! Cut only after the plexiglass sheet on a work bench to the metal plate attached to the cut remove! Is designed specifically to cut acrylic ( plexiglass ), polycarbonate ( lexan ), other... More or less limited to using circular saws and jigsaws with the jigsaw can through! Snapping thin plexiglass Lay the plexiglass and lexan sheets start it, and ceramic... My wooden desk momentum can mess up your cutting quite a bit harder to find heat up, ruining... Cut anything but a straight line by scoring the acrylic glass ) easily Sub I, LLC Internet. Laser cutting device, you should find the best jigsaw blade for purpose! X 10 TPI ( teeth per inch ) bi-metal jigsaw blade edges with grit! S ) more resistant to shattering cutting plexiglass with jigsaw glass blades feature an ultra-hardened cutting to... But its Unique ability to cut plexiglass, you can cut the plexiglass is a big that. Might be left with a jigsaw is a simple and relatively clean process leader for jig saw blades for many... Steady, and start your jigsaw cuts on plexiglass, especially curved cuts, clamp the edge or starting of. Skill, so is pausing mid-cut cutting plexiglass with jigsaw of choice saw as you go for nearly 40 years option you...
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